Waste Management

Aligned with BRCGS Food Safety Issue 9 – Clause 4.9.1 – Site Standards

Requirement Overview

BRCGS Clause 4.9.1 requires that waste must be managed in a way that does not compromise product safety, hygiene, or quality. Waste must be handled efficiently, removed regularly, and stored in designated areas to prevent contamination, pest attraction, or product integrity risks.

Clause 4.9.1.1: “Waste shall be removed from food handling areas as soon as it is appropriate and in a manner that does not compromise food safety.”

An effective waste management system supports hygiene, pest control, and overall food safety compliance—core expectations during BRCGS audits.

Aligned with BRCGS for Storage & Distribution Issue 4 – Clause 4.3.1 & 4.3.3

Requirement Overview

BRCGS for Storage & Distribution requires that products moved via cross-docking are traceable and controlled at all times, even when they are not held in storage for extended periods.

Clause 4.3.1: “The company shall ensure that traceability is maintained at all stages, including during cross-docking operations.”
Clause 4.3.3: “Procedures shall be in place to ensure that all products handled, including those not stored on-site, remain under control and are not subject to contamination or substitution.”

Cross-docking operations must not compromise product traceability, safety, or integrity. Even with minimal handling and temporary presence, each product must be accurately identified, documented, and protected.

Key Compliance Objectives

  • Prevent contamination through proper segregation and disposal of waste

    Ensure waste removal processes do not disrupt food handling operations

    Protect raw materials, packaging, and finished products from exposure

    Maintain documented procedures and staff training

Step-by-Step Compliance Implementation

1. Define Waste Types and Segregation Methods

  • Examples of Waste Categories:

    • Food waste

      Packaging waste

      Hazardous or chemical waste (e.g., cleaning agents)

      General refuse

    Evidence to Maintain:

    • Waste stream categorization chart

      Color-coded bins or containers for segregation

      Training materials on segregation rules

2. Establish Waste Handling and Removal Procedures

  • Procedural Considerations:

    • Waste must be removed promptly from production areas

      Designated schedules for waste removal and cleaning

      Containers must be sealed, leak-proof, and clearly labeled

    Evidence to Maintain:

    • Waste handling SOP

      Cleaning and removal logs

      Bin location map with responsibility assignments

3. Maintain External Waste Storage Areas

  • External Storage Must Be:

    • Secure, clean, and pest-resistant

      Located away from food storage and processing areas

      Managed to prevent odor, leakage, or overflow

    Evidence to Maintain:

    • Facility layout showing waste zone location

      External storage cleaning schedule

      Pest control monitoring logs

4. Train and Monitor Staff

  • Training Topics Include:

    • Waste identification and segregation

      Bin cleaning and replacement frequency

      Spill response and contamination prevention

    Evidence to Maintain:

    • Completed training records

      Observational audits or spot checks

      Incident logs or corrective action reports

Common Audit Findings & Recommended Fixes

Audit Finding Recommended Action
Overflowing or open waste bins Use covered containers and increase removal frequency
No segregation of food and non-food waste Implement color-coded containers and clear signage
Waste stored too close to production Re-design site layout and designate external waste zones
Lack of cleaning or pest control Schedule and document bin cleaning and pest checks

Auditor Verification Checklist

During a BRCGS audit, expect to show:

  • Waste management SOP and waste flow diagram

    Bin labels, color coding, and location plan

    Cleaning and removal logs

    Pest control reports related to waste zones

    Evidence of staff training and responsibilities

Implementation Roadmap

Build Your Waste Management Program

  • Identify and categorize all waste types

    Establish site-specific waste zones and container systems

Train and Enforce

  • Instruct staff on proper segregation and removal

    Post signs and use visual color-coding systems

Monitor and Clean

  • Remove waste on schedule

    Clean bins and storage areas regularly

Improve Continuously

  • Review incident logs for pest or hygiene issues

    Adjust waste routes and schedules as needed

Why This Matters?

  • Prevents cross-contamination and pest attraction

    Supports a hygienic, organized, and audit-ready site

    Complies with BRCGS Clause 4.9.1 on site waste management

    Protects product safety and brand integrity

Support Tools Available

Food Safety Systems provides:

  • Waste management SOP templates

    Site signage kits (bin labels and color codes)

    Staff training guides for waste segregation

    Audit checklists for waste and sanitation controls